Transforming Metal Powder Warehousing: A Smart Logistics Benchmark with Deliecn

1. Project Background
As a global leader in metal powder production, our client has established a strong reputation in theindustry with a diverse product portfolio that includes iron-based and aluminum-based powdersWith multiple automated 3D printing atomization production lines, the company supplies up to3,500 tons of additive manufacturing powders annually, serving customers in over 40 countries.
With continuous business expansion, the client faced increasing challenges in warehousemanagement. The existing storage system relied on traditional floor storage methods for finishedmetal powders, semi-finished products, and R&D materials. However, the outdated warehousingmodel resulted in inefficient space utilization, manual handling inefficiencies, and a lack of real-time
inventory visibility, To address these issues and achieve full-process digital and intelligentmanagement, the company partnered with Deliecn Intelligent Warehousing to implement a cutting.edge automated storage and retrieval system (AS/RS).
2.Key Customer Requirements
1.Maximize warehouse space utilization and reduce storage inefficiencies
2. Automate and streamline warehouse logistics to minimize manual handling.
3.nhance real-time inventory management and operational efficiency.
3. Smart Warehousing Solution
Deliecn’s technical team conducted an in-depth analysis of the client’s operational needs and
designed a customized 4-Way Pallet Shuttle AS/RS solution. The system integrates key hardware
and software components, including:
4-Way Pallet Shuttle Robots
Layer-Changing Lifts
High-Density Racking System
Warehouse Management System (WMS) & Warehouse Control System (WcS)
This solution created approximately 2,180 effective storage positions, significantly improving theefficiency of material storage and retrieval. Seamless integration with the client’s ERP system enablesreal-time order execution, while the coordination between WMS and Wcs ensures automatedinbound and outbound logistics with precision and efficiency.
4. Project Highlights
Explosion-Proof Safety Design
Dual Sealing Technology: All metal powder products, including raw materials and finishedgoods, are packaged using a dual-sealing approach to prevent contamination and leakageduring storage and transportation
Explosion-Proof Control Cabinets: As the central nervous system of the warehouse, controlcabinets are designed with explosion-proof features to ensure safe operations in high-riskenvironments.
Protected Wiring Systems: All warehouse wiring is enclosed in metal conduit protectionenhancing durability and preventing damage from external factors such as rodents or accidentalimpact.
Intelligent Automation Integration
High-Efficiency Order Fulfillment: The 4-Way Pallet Shuttle Robots, directed by the WGSfollow pre-set routes and commands to execute precise material retrieval and storage tasks.Combined with layer-changing lifts, the system enables fully automated warehouse turnover,significantly increasing operational efficiency.
Optimized lnventory Management: The WMS autonomously identifies product informationassigns optimal storage locations, and continuously refines inventory allocation strategies. Thisadvanced svstem ensures smooth warehouse operations and provides valuable data for stratedicdecision-making.
5. Project Results
1.4x Space Utilization lmprovement – The transition from traditional floor storage to an AS/RSsystem significantlyincreased warehouse storage density.
2.Automated Warehouse Operations – The introduction of 4-Way Pallet Shuttle Robots met theclient’s throughput requirement of 30 pallets per hour, drastically reducing manual handling.
3.Reduced Labor Costs – Warehouse operations are now managed by just two system operators. reducing labor dependence and improving workplace safety.
4.Enhanced Corporate lmage & Competitive Edge -By adopting a state-of-the-art smart4.warehousing system, the client has set a new benchmark for metal powder storage logisticsreinforcing its position as an industry leader and driving further alobal market expansion.